BASFThe Chemical Company




 


EMACO® Nanocrete R4 Fluid

Single component, high strength, high modulus, fibre reinforced, shrinkage compensated, flowable structural repair mortar

Emaco® Nanocrete R4 Fluid is designed for the following repairs:

  • columns, cross beams and piers of all bridges
  • marine and other civil structures
  • water treatment and sewerage facilities
  • large area structural repairs using the formwork and casting method
  • areas of congested reinforcement where hand or spray application is not possible

Useful facts

  • pack size: 25 kg
  • water addition: 3.5 to 4.0 litres/bag depending on consistency required
  • consumption: each 25 kg bag covers 1.25 m2 at 10 mm thick
  • setting time: 300 min. (initial), 380 min. (final) at 21 ºC
  • minimum application temperature: > 5 °C
  • shelf life: 12 months in unopened sacks
  • curing: in hot, dry or windy conditions ensure correct curing using a MASTERKURE curing compound after removing formwork

Technical data

  • very high compressive strength (class R4 in EN 1504 part 3) > 55 MPa at 28 days
  • high strength gain during early age curing > 20 MPa at 24 hours
  • high modulus of elasticity (EN 1504 part 3 class R4) > 25 GPa at 28 days
  • long open time ensures consistent flow of material
  • formulated with new nanotechnology, shrinkage compensation systems, with fibre reinforcement to minimise cracking
  • high sulphate resistance
  • max. grain size < 4 mm

Flowable but high strength structural repair mortar

  • for concrete replacements up to 200 mm thick in one layer
  • long open time
  • no segregation or bleeding
    • for pourable or pumpable application
  • extra low shrinkage for durability
  • only simple standard surface preparation required
  • high flow for full compaction even in areas with congested steelwork