BASFThe Chemical Company




 


EMACO® Nanocrete R4

Single component, very high strength, high modulus, fibre reinforced, shrinkage compensated, expansive, structural repair mortar

Emaco®Nanocrete R4 is ideal for the following repairs:

  • columns, piers and cross beams of all bridges, marine and other civil structures
  • tunnels, pipes, outfalls and all below ground construction in aggressive ground conditions
  • cooling towers and chimneys and other industrial environments
  • water treatment and sewerage facilities

Performance Criteria

  • high compressive strength (class R4 in new EN 1504 part 3) > 60 MPa at 28 days
  • high strength gain during early age curing > 18 MPa at 24 hours
  • high modulus of elasticity to ensure load transfer in structural repair (EN 1504 part 3 class R4) > 25 GPa at 28 days
  • controlled initial expansion in wet state and during early age curing to ensure positive contact in repair zone and guaranteed load transfer and bonding
  • excellent carbonation resistance
  • high sulphate resistance
  • low permeability and excellent freeze thaw resistance > 2 MPa tensile bond strength after 50 cycles according to EN 1504
  • formulated with new shrinkage compensation systems : < 500 microstrain @ 28 days
  • fibre reinforced to control cracking:
    • no cracking on V-channel test @ 180 days
    • no cracking in O-ring (Coutinho) test @ 180 days

Practical Benefits for the Contractor

  • formulated for spray and trowel application
  • excellent thixotropy allows vertical and overhead application in layers of 5 - 50 mm (deeper in smaller patches)
  • easy to create smooth fair-faced finish
  • only simple standard surface preparation required